Mark's Musings
Mark Bronkalla
The May meeting was quite a bit different than most. We had 5
different demonstrations going on. Lather turning was the them and we
had a number of mini and midi lathes set up. You could get close, learn
new techniques and ask questions. With all of the simultaneous demos
going on there was plenty to choose from. My favorite was George
Henderson’s demo on off-center / multi-center turning. He demonstrated
how to turn oval vases.
I want to thank all of the folks that brought in their
tools and doing the demonstrations. It shows what we can do with member
involvement. If you liked the meeting, let any of the board members or
the demonstrators know (red guild shirts). I think it was a lot of fun.
Based on interest, we may do some more like it in the future. There are
many things we could demo.
The June Meeting will have Mike Hanley discussing hand
planes. He will be showing the planes and comparing them. We will also
set up a bit differently. Only one of the stage sections will be used
and the chairs will be set up on 3 sides. Sort of a “hand planes in the
round” kid of thing. We want to be able to have people site close to
see what Mike is talking about.
We are still looking for more folks to sign up for our
booth at German Fest. The June meeting will be your last chance to sign
up as we have to turn in the registration form after it.
The July meeting is our annual show and tell and tool swap.
Bring in your surplus tools to sell. This is a great chance to
trade up or convert the tool you never use to cash. Show and tell sign
up sheets will be at the June meeting . The show and tell can be a
project, jig / fixture, technique, etc. The project can be shown to
show off your workmanship or to discuss some aspect of its construction
and finishing. YOU can even bring in an unfinished item and ask for
some help. Indicate what you will be bringing and how much time you
would like. 5-20 minute time slots are available . Typical time is 15
minutes. Items to show have ranged in size from 6 inches to
20 feet
We need volunteers and logs for Logfest. Contact Ron
Hinderman or Bill Smeaton. There will be several sawing sessions over
the summer. The sawing is fun and you also get to scope out the wood in
advance of the auction. Knowing what is coming really helps in
budgeting.
This month, ‘In the Shop, ’ was a bit light for
woodworking. In April and May we get the boat ready for the summer.
Nothing terribly interesting there from a woodworking standpoint this
year. We had to lift the engine to fix the oil drain hose (what a pain)
and paint the bottom.
I made a final version of the double high / wide
feather board for the table saw. This was suggested and prototyped at
the panel raising class. This makes panel raising much safer as the
blade is actually covered by the feather board. The greater pressure
area and having the high fingers helps hold the work against the fence
better. The cut quality is also noticeably improved!
The Surface Prep Class was a lot of fun. We covered a
number of finish prep techniques with particular emphasis on scraping
and solving problems. Everyone got a chance to sharpen a scraper and
use one. This helped each person prove to themselves that it really is
as easy and fast as it looks. The Lee Valley Veritas Cabinet Scraper
was a real hit. I think that several will be purchased in the coming
weeks. It makes
getting a smooth surface very easy.
I enjoy shopping for old tools at flea markets, rummage
sales and antique stores. We went to the Elkhorn Flea Market. I was
able to pick up some planes including a Stanley #8 for $20!. It was a
bit rusty but cleaned up beautifully. The bed was flattened on some
sheets of 220 grit wet or dry sandpaper that were stuck to a large
aluminum plate. The blade back had some pitting. The pitting was
removed with some sanding and honing, leaving a perfectly flat back for
the first inch or so of the blade. Lots of life is still left in the
blade.
It was a good thing I had the kids along with backpacks to
act as bearers. The big plane gets heavy after a while. Plus my wife,
Teal, had picked up some items of her own. I had hoped to find a
Stanley 45 but they were all vastly overpriced and very incomplete.
Maybe I will have better luck next time. If you are trying to save some
money, there were lots of #4, #5 and block planes to be had for
generally reasonable prices (although one person wanted $80 for a not
terribly nice #5).
Board Briefs
MAY BOARD BRIEFS
Ken Bahr
President:
A microphone headset was found and the board voted to purchase one for
the meetings. A purchase of a “flip chart” and markers was also
approved, as any old ones cannot be located. Sign up sheets will be at
the next meeting for both “Show and Tell” and German Fest”
VicePresident:
Dick Yezek The Sign-making /Gilding Workshop was cancelled due to
lack of sign-ups. The Chip Carving Workshop was cancelled, but may be
rescheduled in fall.
Exhibts:
The sign-up for German Fest has 10 members participating so far. A few
others will be needed to make this successful. Sign-up at the June
meeting.
Programs / Workshops:
Show and Tell for July, August and September have not been confirmed as
of meeting date. Log fest was discussed at length, as we have an offer
of about 75 logs. Purchase of these will be determined by securing
transportation to the cutting sight, as they are about 50 miles away
and a truck would have to be hired for this quantity. Several contacts
have been made by Ron Hindermann, but firm prices are not yet in.
Workshops for fall are still in the works, with a
“workbench workshop” being discussed and possibly an ornament turning
workshop for fall. Details are being worked out in the next few months.
The Program/Workshop Committee is trying to finalize programs for the
remainder of the year, and also starting on next years schedule.
Plans will be made to provide better promotion of the workshops and
more details (such as samples).
Program
Ken Bahr
JUNE
- Date: June 2, 2004
- Event: Regular Monthly Guild Meeting
- Topic: Comparison of Antique and
New Hand Planes
- Presenter: Mike Hanley, Founding Guild Member
- Location: Faith United Church of Christ, 4240 North 78th
Street, Milwaukee, WI
- Time: 6:30 to 9:29 p.m.
- Sponsor: Kevin Seigworth
- Fee: None – First
time guests welcome
Comments:
Mike Hanley, one of the founding members and a past
president of the Wisconsin Woodworkers Guild, has done extensive
research into the capabilities of both antique and new hand planes that
are available today. He will compare and contrast them as well as
provide information on the best ways to acquire hand planes. This
is a great companion program to the “how to use a plane” program done
by John Petrovic in February. John showed you how to use them and
Mike will point you to the best ones and how to find them.
JULY
- Date: July 7, 2004
- Event: Regular Monthly Guild Meeting
- Topic: Show and Tell
- Presenter: Willing Guild Members
- Location: Faith United Church of Christ, 4240 North 78th
Street, Milwaukee, WI
- Time: 6:30 to 9:29 p.m.
- Sponsor: Kevin Seigworth
- Fee: None – First
time guests welcome
Workshop Cancellations - Both the Chip Carving Workshop and
the Signmaking/Gilding Workshop were cancelled due to lack of
participation. These were really good workshops to attend. Hopefully
conflicts were the cause of this. If there is some interest in the
fall, the two members that were going to give them could be available
then. Those who would be interested please contact Ken Bahr.
Potential Workbench Workshops:
There is potential for a Workbench Workshop later
this year. We would like to have a multi-session hands on workshop with
participants actually making a workbench. Everyone would learn the
techniques needed to build a good workbench, and the one that would be
built would be the Guilds for our presentations. No date is set yet,
plans are still in the early stages. More details will be published
during the summer.
There is interest have a “Mini-Quilt Racks” Workshop- to learn
some basic turning and bandsaw techniques to make a number of
mini-quilt racks similar to the ones donated last year to the Milwaukee
Art Museum. Anyone interested in this please contact Ken Bahr before
the July meeting.
Reflections
Woodturning Demonstrations
Leila Crandall-Frink
We were privileged to have 4 members do woodturning
demonstrations and one member doing scroll saw demonstration at the
last Guild meeting. The turners doing demonstrations were:Liz Rohde
showing how to make a turned large candlestick; Mary Anderson showing
how to turn a pen; Klaus Zunker showing how to make a turned potpourri
bowl;and George Henderson doing an offset turning of a small vase. The
scroll sawing demonstration was performed by Bill Smeaton, doing a cut
out of a maple leaf that would fit on the potpourri bowl.
I had never seen anyone do offset
turning before and that was interesting. It required changing where t
he
spindle was on the vase. The result was an almost oval shaped vase with
a both sides coming together in a triangular shape. I hope George will
bring a completed vase to the next meeting so we can all see the
finished product.

It
was also interesting to see Liz do her turning of the large
candlestick. I have turned a candleholder before and it was amazing to
see Liz do it so effortlessly. Her skill is to be admired.
I

It
was interesting to see Mary have trouble with a pen blank breaking out
on her, since that is often my result when doing that. And many other
folks in the audience had ideas on how to prevent that from happening.
I hope Mary found that as helpful as I did.

Klaus and Bill worked side by side, one turning
the very pretty small bowl and the other cutting the pretty design in
the already turned top. Klaus’ bowls seemed to be finished so quickly
and as fast as he had them done, Bill had a top finished also. He also
showed folks how he did his scroll sawing on 1 in. thick pieces of
wood.
All of the presenters answered questions as they worked. I am
sure that created a more difficult time for each of them. The
Guild members who were present seemed to find plenty of questions to
ask and felt free to move between the demonstrations.
The difficulty with this method of presentation seemed to be in keeping
up with any kind of schedule. While the intent was to have a common
question and answer time, most people decided to ask their questions
while they were watching the demonstration. It was an interesting
format for the meeting and I am sure the Program Committee will be
assessing the effectiveness of the format.
Thanks to those who did the demonstrations. I am sure it was not
totally easy. We appreciate their efforts on our behalf.
Basic Series Workshop Review
Jeffrey
M Nebel
Several Guild members gathered in the home woodworking shop
(studio) of Mark Bronkalla who hosted an informative three-evening
workshop series. In addition to learning about frame and panel
construction and wood surface preparation, everyone had ample
opportunity to ask questions and share relevant experiences with the
group. Mark generously answered questions and demonstrated tips and
techniques beyond the planned scope of the workshops that exceeded
expectations and made for an enjoyable time for all. This was another
great Guild event where you learned more than you bargained for and
furthered friendships.
Mark demonstrated multiple approaches to tackle several
common woodworking tasks. Rails and stiles and the
associated mortise and tenons were cut on the table saw, radial arm saw
and router. Panels were raised on the table saw, shaper and router.
Wood was surfaced by machine and by hand. Removal of mill marks, router
tracks, router ripples, snipe and burns using sanding, scraping and
hand-plane techniques were discussed and demonstrated.
Mark pointed out that a few minutes spent looking each
board over for defects such as cross grain scratches and
imperfections will save time during the staining and finishing stage
and yield professional results. Mark also demonstrated how to remove
scratches that are uncovered when staining. A quick wipe down of a
board using mineral spirits may reveal some unsightly scratches.
Knowing where scratches will be more apparent, such as on flat grain
boards warrants extra attention before finishing.
Any Guild discussion on surface preparation would not be
complete without a hand scraper sharpening demonstration. Mark’s
3-step method was successfully completed by several of your colleagues:
- Clamp the hand scraper into a vise and use an 8” or 10” mill
bastard file to file each edge flat (perpendicular to the adjacent
faces).
- File until a uniform sheen is observed on the scraper edge.
- Unclamp the scraper and hone both faces and the filed edges of
the scraper to remove the burr resulting from step 1.
- Mark used an 800 grit water stone. This step is important because
it
allows you to put a uniform burr on the scraper in step 3 to minimize
scratching of the scraped wood.
- Clamp the scraper into a vise and firmly press a round shaft
screwdriver along the scraper edge to create a burr.
- Draw the
screwdriver about three times along the scraper edge increasing the
angle to 3°-5° as you tilt the screwdriver toward the scraper face on
each successive pass.
- Remove the scraper from the vise, make some wood
curls and surprise yourself with the beauty of your finished project.
Raffle Column
Alan
Clapp
Winners of the March raffle were Bill Drumel and Larry
Jornt. The April winner was Mike Goldstone.
The Wednesday May 5th raffle is a pair of hearing
protectors donated by Paula Nicks and Dust Bee Gone. The light
weight and padded headband has a 26 dB noise reduction rating.
Dust Bee Gone participated in the Milwaukee Woodworking Show and offers
the Dust Bee Gone breathable lightweight dust masks that filter
effectively down to 3 microns. Other Dust Bee Gone products may
be viewed at http://www.dustbeegone.com They may be contacted at
239-694-3627 in Fort Myers, Florida.
Classified
Delta 16" bandsaw with extra blades and accessories. $225 Brian
Halligan
Portable Thickness Planer. Delta 22-540 12” Good working condition.
Comes with children’s workbench / stand,
including a real front mounted woodworking vise and a 12” knife
sharpening jig for Delta vertical grinder. All for $225. Mark
Bronkalla