Mark's Musings
Mark Bronkalla
Administrative details
This month I was hit with lots of questions regarding guild practices
and policies. While I have been a member for the last two years there were
lots of questions that I had either shoved aside personally or did not
even think to ask. So, here are a number questions an answers in no particular
order:
Spouse membership – Spouses are welcome at meetings without needing to
be members or being restricted to one meeting per year as are regular guests.
The general thought is, we want to encourage this as a family activity.
For workshops, the space is generally limited, so if spouses want to come
for these they will generally be charged for attending. So bring your spouse.
They will see that you are not the only one saying things like “Every project
requires a tool”, “You can never have too many clamps”, “He who dies with
the most lumber wins”, “I need just one more plane..”, “ I just need
you to help for a few minutes” (also known as the “human out-feed table”
or “clamping helper” story), etc.
Log fest
This is still in the planning stages. It will be a full day session this
fall. Bringing logs to donate or to have sawn. The idea is to be able to
rent a portable sawmill and operator for the day and see how much we can
get sawn up. Donations of logs to the guild will get auctioned off. From
what I hear, this is a great way to get lumber cheap. Start thinking of what
logs you can bring and also look at them critically. Embedded metal is hard
on blades and the individual will be responsible for the cost of re-sharpening
if the blade is damaged. Maximum log size / weight is currently unknown.
Keeping with this being a group activity I am hoping that we can get
people lined up for the whole day. There will be plenty to do with hauling,
selecting, stacking and loading / unloading. It should be a picnic lunch
or maybe we can line up a couple of grills for hot food (volunteers needed).
Help and items needed: Trucks, logs, log cants and other tools for
moving / lifting, metal detectors (wand type), moisture meter(s), grill(s)
and more. If you can think of more items to bring or wish to sign up for
a specific duty, we will be compiling lists over the summer.
Q&A (Question and Answer) Sessions.
This is a new meeting feature (at least as a formal topic). There are
really two parts. First is during the set-up / gathering part of the meeting.
Bring in your questions / or project with questions and ask for answers.
For project related items we will try to come up with answers from the group
present. If the answers are not forthcoming or if the broader group needs
to hear the questions, then we will present them to the group during the meeting.
This will usually be done after the board notices, reports, etc. Come see
me or any of the board members (red shirts) with your question for the group.
Also let us know if you want to come up to ask / present the question. Having
you come up with your question is recommended since there are usually more
questions about specifics from the group as we search for answers.
The answers to last meeting’s question of: “Where to buy 12000 (yes,
twelve thousand ) grit sanding disks” included suggestions to look into
auto body finishing supply, lapidary supply and metal finishing / polishing.
I did a web search and it turned up: http://www.cometobuy.com/elitefin/Micro_Mesh.asp?number=30
in addition to others among model building and luthier (stringed instrument
builder) suppliers.
Current projects (a.k.a. Brag Table)
Everyone is invited to bring in examples of current work, either completed
or mid-way through. The brag table is a chance to exchange ideas and have
everyone ooh and aah over your handiwork. There are lots of interesting
items ranging in size from hand held puzzles up to significant pieces of
furniture. This is great for the ego plus helps find others in the group
with common interests.
(In addition, if you bring something to the Brag Table, you will get
one free raffle ticket for each ticket bought. Ed)
Once you have fun with bringing in items for the brag table, you may
very well want to move up to doing a short presentation at the annual “show
and tell” meeting. Show and tell is every July. Projects range from jigs
and techniques up through showing your project in the parking lot (boats
don’t fit inside). Show and tell is a normally a 10-15 minute verbal presentation.
Tool swap.
We are bringing this one back this year. It will be the first part of
the July meeting and we will start a bit “early”. Emphasis is to be on hand
and portable power tools.
Donations
We have had several generous inquiries about donations. This is very
welcome, however, while we are a non-profit organization, therefore for
tax purposes, we are not charitable. This means that donations to the guild
are not tax deductible. Take a look at the write-ups for the upcoming
meetings and workshops / classes. We have some very good topics coming up.
Sign up early, as space is often limited.
String inlay class
Scott Stanwyck and I will be teaching a string inlay class on April 12th.
This is primarily for those who took either of the two veneering workshops
and have not yet finished the tables. Others will be welcome on a space
available basis. Class limit is 10 people. Cost is $45. Location is Scott’s
shop.
I will also be teaching an epoxy inlay class this fall, so there will
be more chances to learn inlay techniques.
Board Briefs
Jeffrey M. Nebel
Secretary:
Minutes of the January 16th board meeting were accepted as written.
The board approved renewal of the Guild’s insurance with Rural Mutual due
March 8th. The President requested a copy of the policy to review.
Treasurer:
Liz Rohde distributed a check register report showing a treasury balance
of $8,358.11 on 2/10/03. She also distributed a summary report on workshop
income versus expenses for the past year or so.
Programs/Workshops:
Liz Rohde and Mary Anderson have been searching for a location for the
holiday party, since Panos has a 100 person minimum and the Guild’s smaller
membership than in the past foretells that number is unlikely to be met.
Dick Yezek reported no sign-ups for the cane footstool workshop and four
members for the Finish and Touchup workshop. It was agreed Finish and Touchup
needs to be promoted as we have an out-of-town person scheduled for it.
There are also four sign-ups so far for the follow-up workshop to finish
the last Bill Hull table. It is set for April 12th at a price of $45.00,
but a sign-up sheet is needed for the next meeting. Mark Bronkalla’s suggestion
about having a tool sale in conjunction with the Show and Tell meeting was
approved.
Exhibits:
Don Berger provided a copy of a contract draft to the president for the
Lutheran College event. So far there are 60 pieces committed by 28 members
for this event. There are 38 members signed up to help at the Woodworking
Show. Letters will be sent out this week to them outlining details and work
schedule. A placard with Guild information will be displayed. The Guild will
have a double booth with six tables. Ron Hinderman is constructing shelving
for the displays and showed a sample to the board. Si Farmer suggested the
pictures of Guild activities to be displayed at the show should encompass
more than just toys like last year. He will provide pictures of other Guild
activities from his collection.
Publications:
Si Farmer asked if there should be pictures of the board members on the
web. It was decided to not do that. Si reported the trifolds are done,
as is the 2003 membership directory which includes 158 members. The 2003 Calendar
is also done and will be distributed at the next meeting. It does not include
a program for September, which is still not determined. Si has the latest
Guilded Tongue certificates done. This led to a discussion about appropriate
rewards for Guild members giving a program. The decision for now is to offer
a certificate of appreciation. Si reported that James Pozorski donated books
to the Guild with a specified monetary value. It was agreed “someone” should
help the librarian determine which ones should be incorporated into the library.
Si will write an article in the next newsletter reminding members they need
to have their membership card with them to receive a discount from the Friends
of the Guild vendors; apparently there have been a lot of former members
still trying to claim the discount. Si distributed lists of program suggestions
and volunteers for 2003. He also distributed comments from the 2002 renewals,
since there were only two comments on the 2003 renewals.
Toys:
Ron Hinderman reported a donation of wood was received for the toy program.
He has purchased 250 two-inch wheels.
Old Business:
Ron Hinderman reported Bruce Bogust needed a check for $450 to move ahead
with 30 aprons at a cost of $15.00 each. They will be sold for $28.00 and
their availability for the Woodworking Show was uncertain.
New Business:
Ken Raasch requested the Board consider purchasing a $25.00 advertisement
in a local school basketball tournament. The board agreed to try this to
see of there was any value. This type of ad purchase will be limited to
one per calendar quarter to prevent any potential cost runaways. Si will
get a copy-ready ad to Ken by the deadline of 2/14/03.
Board Meeting:
The next meeting of the Board of Directors will be on Thursday, March
13th, 7:00 pm. It will be in the library of Faith United Church of Christ,
4240 N 78th Street, Milwaukee. The library is located on the north side of
the building, next to the parking lot.
Program
March Program
Deck Construction, Materials and Finishing
Wednesday, March 5, will be our regular monthly meeting. The featured
presentation on that evening will be the topic of Deck Construction, Materials
and Finishing. It will be presented by one of our knowledgeable members,
Carl Widder.
Carl will be discussing deck construction, including footings, fastners,
and bracing techniques to use. He will talk about the various types of
materials that can be used for decking, and the advantages and disadvantages
of each. He will also address finishing products and maintenance to keep
your investment sound and looking good year after year with the least amount
of work to do this properly. Just in time to start planning your summer
project.
Guild Calender
March
- Date: March 5, Wednesday,
Event: Regular Monthly Guild Meeting
Program: Deck Construction, Materials & Finishing
Presenter: Carl Widder
Location: Washington Park Senior Center
4420 W. Vliet Street, Milwaukee
Time: 6:15 - 9:30 pm
Comments: First time guests welcome
Date: March 8, 2003
Event: Workshop
Topic: Chaining a Chair or Stool Seat
Presenter: Bruce Bogust
Location: Bruce’s Studio
Mukwonago, WI
Time: 9:00 am — Noon
Class Size: Limited , Members only
Fee: $25
Date: March 22, 2003
Event: Workshop
Topic: Sharpening of Planes, Irons and Chisels
Preseners::Walt Hadcock and John Petrovic
Location: Sylvan Studio (address to be given
registrants)
Time 9 AM to 2 PM
Class Size:Limited to 12 Members only
Fee: $25
Comment: Each participant must bring to the class a
chisel to sharpen or a plane iron to tune up All other
materials will be provided.
April
Date: Friday, April 4, 2003
Event: Regular Monthly Guild Meeting
Topic: Finish Touch-up and Spot Repair
Presenter: Audrey Vincent
Location: Washington Park Senior Center
4420 W. Vliet St., Milwaukee
Time: 6:45 – 9:30 p.m.
Date: Saturday, April 5, 2003
Event: Workshop
Topic:
Finish Touch-up and Spot Repair
Presenter : Audrey Vincent
Location: Sylvan Studio
(address to be given to registrants)
Time: 9 am - 4 pm
Class Size: Limited to 20 Members
only
Fee: $ 45
Please bring a damaged piece and a small
brush to the workshop.
Raffle
Alan Clapp
David Schramke and Lenard Mumm were the winners of the woodworking
clamps last month. Ray Terry and Jeff Zimmer took home the consolation prizes.
The March raffle prize has been donated by Rockler Woodworking and
Hardware. The prize is a Rockler Sure-Loc Miter Gauge. This miter gauge
has a number of unique features including a set of interlocking teeth that
provide a positive lock in 11/2 degree increments. As many of us know, Rockler
offers a full line of hardware, tools, wood, plans and finishing supplies
as well as a knowledgeable staff to help you with your next woodworking project.
Rockler Woodworking and Hardware is located at 845 North Mayfair Road
Milwaukee, WI 774-1882.
Reflections
Liz Rohde
Our February meeting was special for me because one of our own
was the speaker. And he was the one who taught me how to do open segment
turning. Jerry Tackes is one of the founding fathers of the guild and a
true craftsman. And he has displayed many of his beautiful projects at
our meetings.
Jerry has been woodworking for 25 years in his basement shop. He
also enjoys intarsia and scroll sawing. He built his kitchen cabinets and
made his own wainscot. All this talent with no formal training! Jerry’s
presentation was on open segment turning. He made a breath-taking Leaky
Urn just for our meeting. This allowed him to give a step-by-step explanation
of how it was constructed. (The full presentation is on our web page.) The
major tools he uses for segment turning are a table saw, jointer, thickness
planer, lathe and a CAD program on his PC. Jerry stressed the importance
of accuracy in the details and a light, delicate touch when turning.
Design Considerations
- Type of Vessel: Bowl, vase, urn etc.
- Vessel profile : Draw a profile of the object on graph paper.
Once you determine the shape and size note the maximum diameters for each
ring.
- Choice of wood: Hardwood works best. Maple, walnut and Purple Heart
is good for contrast, by using different species of woods a beautiful pattern
can be created.
- Number of segments: The number of pieces required depends on the
number of segments in a circle and how many layers. Also the angle and
length of each segment must be calculated. To find the angle for a 12-closed
segmented circle you divide 360º into 12 = 30º included. With an open segment,
the angle must be smaller to accommodate the space between each piece. Jerry
uses a 2/3 ratio. So 1/3 of the angle is removed. 30º multiplied by 2/3=20º
included. He uses a chart to find the segment lengths. The base and top are
closed segment rings or solid wood.
Segment thickness: Jerry keeps all the segments ½”thick. The
width of the pieces are usually½” but depending on the profile they could
be wider. He runs all his wood strips through his thickness planer to 1/4
inch thick. This insures that all the layers will be uniform.
- Fixtures: Jerry made a table saw sled with toggle clamps and a
stop. With this sled he can hold the segments and cut them to the proper
angle and length. The two guides that run in the miter slots on the table
saw are made of steel with spring-loaded ball bearings on the sides. In
order to place the segments in their proper position on the base, an “angular
indexing device” is used. It has a wheel that is divided into twice as many
increments as segments needed. The other part of this device is used to
find the distance from the center of the piece to the outside diameter.
He displayed a number of slides showing how it all came together.
Assembly: The base, block and the faceplate are attached with
the index wheel on the lathe. The first piece is glued using yellow glue
with the index wheel on number 1. The index wheel is then indexed to the
odd number with each piece until the circle is complete. He holds the segment
in place for 3 seconds. For the second layer the even numbers on the indexer
are used. This allows for the 2/3 overlap brick look. Jerry devised a sanding
disc that fits in the tailstock. After every third or fourth layer he likes
to “kiss” the surface to maintain a flat surface.
- Turning and Finishing: Turning must be done with a light touch
and very, very sharp tools. Jerry uses a bowl gouge. Scrapers are never
to be used. The wall thickness is approximately ___”. He finishes the part
by applying spray lacquer while the part is running in the lathe. The beautiful
urn was made in two pieces then glued together. Then the domed top was made.
Because of the complexity of the urn, plugs were used as well as home made
steady rests. It was made with 606 pieces and took Jerry 45 hours (it would
take me 45 years).
A BIG thanks to Jerry for a wonderful and very informative evening.
And a personal thank you for getting me started in segmented turning.
Special Features
W W G Exhibit
May 30 - June 28, 2003
Wisconsin Lutheran College Art Gallery
8815 W. Wisconsin Avenue
Wauwatosa, WI
All members are invited to participate. The Grand Opening is scheduled
for Friday evening, May 30, 2003. Sign-up for the show will be still be
available at the regular Guild meeting in March. Sign-up by mail will be
accepted anytime before March 15th, 2003. Please send a photo of each piece
to be submitted to Don Berger, N65 W35097 Road J, Oconomowoc, WI 53066.
Photos must be received by April 1, 2003. The photos will be returned after
the show. Show pieces should be delivered to the Gallery Building on Saturday,
May 24th. The after-show pick-up date is Saturday, June 28th. (Please indicate
the monetary value of each piece that you submit so the College can arrange
for proper insurance coverage for the show. Ed.)
Book Donation
It was recently brought to the attention of the editor that one of
our members, James Pozorski, had donated 29 books to the Guild library. We
express our thanks to him for the gift of books. A recent decision of
the Board of Directors was to not purchase any books that cost less than
$40. The reasoning behind this action was that individual members could afford
to buy the less expensive books, but would be less likely to buy one that
cost much more. The library exists to enable the members to further their
knowledge about all aspects of woodworking. Some members in the past have
donated $$ to enable the Guild to make more expensive reference books. In
addition, the Guild has spent thousands of dollars (of your money) to stock
the Guild library!
The librarian, Pat Kashmerick, and her committee will be reviewing
the usage of current books/videos with the intent to remove those items
that are not being withdrawn from the library and replace them with more
recent selections.
Please remember to promptly return the items you have borrowed from
the Library. Another person is perhaps waiting for that selection(s).
toys toys toys
Ron Hinderman
Let’s start collecting dolls, teddy bears , Etc NOW so as we have
an abundance at the Holiday Season Dinner Party. Try Goodwill, St. Vincent’s,
garage sales, and rummage sales for good clean dolls, & Teddy Bears.
Let’s get started on those toys since the weather is bad outside, this way
you’ll have a head start for the fall and it won’t be a rush job to get the
toys done, then, in the spring you can work on your garden, go camping, or
go to a Brewers game, If you wish, you’ll have time to play golf with your
buddies too!
If you need, wood, wheels plans or advice, please feel free to ask
me or or email < ronhw@milwpc.com>
Thank you
‘Friends of the Guild’ Purchases
We are fortunate to have several vendors extending our Guild members
a courtesy discount on purchases. They have been informed that any of our
currently registered members will have a current registration card. Please
have your card ready if you expect to make a purchase from any of them.
Don’t expect any vendor to take your word that you are a current member
of the Guild.
20 Reasons to Buy Wood
(From San Diego Fine Woodworking Association Newsletter)
1. Because it’s on sale.
2. Somebody else might get it.
3. The economy - think of al the lumbermen, mills, yards, and haulers
depending on you.
4. It’s pretty.
5.Whoever dies with the best (largest, rarest, most exotic) collection
wins.
6. Because you deserve it.
7. The Big One might hit and swallow up all the yards.
8. It smells good. Usually.
9. An attack of some horrid pest might kill all the trees at any moment.
10. It’s cheaper and more fun than a shrink.
11. A couple hundred pounds of turning block in the trunk is a prudent
measure in case roads turn icy.
12. It isn’t illegal, immoral, or fattening.
13. It’s a good investment. No mater what it costs. No matter if your
survivors will probably sell it for a buck a board after you’re gone.
14. It’s a good insulation for the shop wall.
15. It gives you a good excuse to move the washer, dryer, storage boxes,
and any and all other non-wood processing items out of the garage.
16. To get even with our wife for____________.
17. You don’t have any of that kind yet.
18. It doesn’t need refrigeration, cooking, feeding, walking, wiping,
watering, mowing or tuning.
19. It gives you a feeling of worth and power when you
survey your stash all collected in your shop, even if you’re completely
befuddled trying to think of anything to build with it.
20. You Need it ! ! !